By Material
1. EPDM Rubber (Ethylene Propylene Diene Monomer)
Properties: Excellent weather resistance, ozone resistance, UV stability, temperature range (-40°C to +120°C), good elasticity and compression set.
Primary Applications:
Building & Construction: Window and door weatherstripping, roofing seals, expansion joints
Automotive: Door seals, trunk seals, window channels
Industrial: HVAC duct connections, enclosure gaskets
Consumer: Refrigerator door gaskets, washing machine seals
2. Silicone Rubber
Properties: Extreme temperature resistance (-60°C to 230°C), excellent ozone/UV resistance, chemically inert, food/medical grade options available.
Primary Applications:
High-Temperature Environments: Oven doors, autoclaves, engine compartments
Medical & Food: Medical device seals, food processing equipment, pharmaceutical packaging
Electronics: High-purity seals, connector gaskets
Aerospace: Aircraft windows, cabin seals
3. Neoprene (Chloroprene Rubber - CR)
Properties: Good weather and moderate temperature resistance, excellent flame retardancy, good resistance to oils and chemicals.
Primary Applications:
Marine: Boat hatches, window seals, deck fittings
Industrial: Machinery guards, chemical equipment seals
Construction: Fire-rated door seals, smoke barrier gaskets
Transportation: Rail and bus window seals
4. Nitrile Rubber (NBR)
Properties: Excellent oil and fuel resistance, good abrasion resistance, moderate temperature range (-30°C to 100°C).
Primary Applications:
Automotive: Fuel system seals, oil pan gaskets
Industrial: Hydraulic equipment, pump seals, oil refinery gaskets
Manufacturing: Machinery exposed to lubricants and cutting fluids
5. PVC (Polyvinyl Chloride)
Properties: Good chemical resistance, flexible to rigid options, low cost, available in various colors, limited temperature range.
Primary Applications:
Construction: Window and door draft stoppers, trim seals
Furniture: Edge protection, cabinet seals
Consumer: Low-cost weatherstripping, decorative seals
Industrial: Light-duty enclosure gaskets
6. Polyurethane (PU)
Properties: Exceptional abrasion resistance, high load-bearing capacity, good oil resistance, can be formulated for specific properties.
Primary Applications:
Heavy Machinery: Hydraulic cylinder seals, scraper seals
Automotive: Wiper blades, suspension seals
Industrial: Conveyor belt scrapers, high-wear applications
Construction: Heavy-duty door seals
7. TPE/TPV (Thermoplastic Elastomers/Vulcanizates)
Properties: Recyclable, good UV/weather resistance (TPV), design flexibility, consistent processing properties.
Primary Applications:
Automotive: Glass run channels, interior trim seals
Appliances: Door gaskets, access panel seals
Construction: Replacement for EPDM in many weatherstripping applications
Consumer: Tool handles with integrated seals, sports equipment
8. Closed-Cell Foams (EPDM, Neoprene, PVC, PE)
Properties: Lightweight, excellent compressibility, good thermal/acoustic insulation, low closure force.
Primary Applications:
Electronics: Control panel gaskets (IP rated enclosures)
HVAC: Duct sealing, air handler gaskets
Construction: Thermal breaks, soundproofing seals
Transportation: Interior panel seals, vibration dampening
9. Felt & Natural Fibers
Properties: Excellent sound absorption, low friction, good dust exclusion, absorbs moisture.
Primary Applications:
Musical Instruments: Piano key bushings, sound dampening
Machinery: Dust seals, sliding surface protection
Furniture: Drawer slides, anti-scratch pads
Automotive: Interior trim seals, sound insulation
10. Metal-Reinforced Seals
Properties: Structural strength, shape retention, often combined with rubber for hybrid performance.
Primary Applications:
Automotive: Door seals with metal carriers
Construction: Storefront door seals, heavy-duty thresholds
Industrial: Large access door seals, cleanroom doors
Transportation: Bus and train door seals
Material Selection Quick Reference
Application Need Recommended Material(s)
Outdoor weather sealing EPDM, TPV
High temperature (>150°C) Silicone
Oil/fuel exposure Nitrile (NBR), Polyurethane
Food/medical compliance Silicone, FDA-approved EPDM
Fire/smoke sealing Neoprene, Intumescent strips
Sound insulation Closed-cell foam, Felt
Sliding/low friction Felt, PTFE-impregnated materials
EMI/RFI shielding Conductive silicone, Metal-filled elastomers
Cost-sensitive projects PVC, Basic EPDM
Sustainable/recyclable TPE, TPV
Emerging Materials
Silicone Hybrids: Combining silicone benefits with easier processing
Bio-based Elastomers: Sustainable alternatives from renewable resources
Conductive Elastomers: For electronic shielding applications
Aerogel-infused Seals: For extreme thermal insulation
The choice of material depends on specific requirements including environmental conditions, mechanical demands, regulatory compliance, and cost considerations. Most industrial applications use EPDM or silicone as baseline materials, with specialty materials selected for specific challenges like chemical resistance or extreme temperatures.
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